Repair welding of heavy duty components
The mining industry faces extreme challenges when it comes to the maintenance and repair of hard-to-reach and highly stressed components. With OSCAR-PLT’s wire and powder LMD technology, we offer you precise and cost-effective solutions for additive manufacturing and repair. Our proven laser systems enable you to maximise the uptime of your machines and minimise costly downtime. Rely on OSCAR-PLT to reduce wear and tear on your equipment while increasing the profitability of your mining operations.
Examples of use
Component: Drive shaft gear unit open-cast mining
Base material: 1.7225 (42CrMo4)
Material: UTP A 73 G3 / wire
Component weight: 50 kg
Processing time: 2 h
Base material: structural steel
Material: G4Si1 / wire
Component weight: 9200 kg
Price for new acquisition: approx. 100,000 €
The proven metal 3D printing system that started it all. A versatile technology that enables unmanned, direction-independent welding - with both wire and powder LMD (Laser Metal Deposition).
This compact version of our pioneering laser head weighs just 6 kilograms and still brings all the advantages of the ProFocus technology, enabling new applications and geometries.
The compact version of our laser cell for production environments with small to medium-sized components. It combines the quality and efficiency of the ProFocus laser cell with a particularly compact footprint and easy transportability.
Fraunhofer IPK in Berlin has commissioned a ProFocus LaserCell from OSCAR-PLT – marking a milestone for robot-guided wire laser deposition. The fully digital process chain, from 3D scanning to AI-controlled welding, enables efficient, resource-saving repair of metal components across industries. Discover how this partnership sets new standards for sustainable, high-precision manufacturing in Europe and beyond.
Do you have questions about our company, our products or our services? Then you've come to the right place.
ProFocus laser heads, as well as the entire system technology, are built for industrial use – they are insensitive to dust, moisture, vibrations and temperature fluctuations. Even in applications under the harshest conditions, such as in mining operations, our systems have already proven themselves over several years.
Yes, we offer demonstrations of our camera models in your production environment. Please contact us to make an appointment, we would be happy to show you our welding cameras in action.
Trailing gas nozzles can be designed in such a way that the welding wire can be fed in without any problems.
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