ProFocus

Intuitive laser welding system

With ProFocus, you bring modern laser processing precisely to the point: repair components instead of replacing them, selectively improve surfaces, and implement additive manufacturing in metal — economically, precisely, and without unnecessary complexity.

This turns sophisticated technology into a solution that works in everyday production: quick to use, stable in the process, and personally supported by us from the initial idea through to integration into your manufacturing environment.

Your benefits at a glance

• Repair components instead of replacing them at high cost
• Less rework, more productive time
• Fast integration without specialist laser expertise
• Easy control of complex processes
• Lower material consumption and reduced process costs
• Reproducible results and high process reliability
• Flexible use for a wide range of applications
• Personal support from planning through to integration

Manufacturing challenges

In many companies, repair, coating, and additive manufacturing processes are still associated with significant effort:

• Difficult integration of new technologies
• High requirements for operation and specialist knowledge
• High material consumption
• Time-consuming post-processing and grinding
• High manual workload
• Uncertainty with complex geometries

That is why solutions are needed that are both powerful and intuitive to use.

The solution: ProFocus — modern laser processes, easily integrated

With ProFocus, you can implement your repair, coating, and additive manufacturing processes economically and without unnecessary complexity. Our solution supports you with stable and reproducible results.

The focus is always on tangible benefits in everyday production:

• Fast entry into modern manufacturing technologies
• High process reliability for demanding applications
• Reduced material usage
• Shorter downtimes

Technology & system design

ProFocus enables controlled material deposition and consistent processing results — even with demanding materials and complex geometries.

The technological advantages include:

• Near-net-shape processing, in some cases without post-processing
• Consistent and reproducible processes
• Reliable processing of a wide range of materials, such as solid and flux-cored wires as well as powders
• Flexible adaptation to individual requirements
• Modular design

Depending on the application, the system solution may include, for example:

• ProFocus welding system for wire and/or powder
• Laser scanner, pyrometer, and additional sensors
• Robot systems and positioning technology
• Laser safety enclosure
• Individual extensions and adaptations depending on the manufacturing task

The modular design enables efficient and flexible adaptation to existing production environments.

Process know-how & control

Technology alone is not enough. That is why OSCAR-PLT also supports companies with comprehensive process expertise and practical integration, for example in:

• Developing suitable repair, coating, or build-up strategies
• Developing and testing material-specific and process parameters
• Optimizing existing processing workflows
• Integrating into existing production processes
• Providing long-term technical support

Software & process control

The intelligent control system supports stable and reproducible processes in daily operation:

• Intuitive user interfaces
• Wire Watcher and start-stop control for stable processes
• Adjustable height control
• Documentation of relevant process data

Applications

ProFocus helps companies build up components economically, selectively optimize surfaces, or restore worn components.

Typical areas of application include:

• Repair of worn, cracked, and broken components
• Wear protection — coating of surfaces
• Metal additive manufacturing

Service & integration: from inquiry to ongoing production

OSCAR-PLT supports companies from the initial feasibility analysis through to successful integration into production.

Our services

• Analysis of your application, test welding, and metallography
• Individual system design tailored to your needs
• Setup and commissioning
• Training and technical support
• Production support and process optimization

The result is not a complicated stand-alone solution, but a system that works reliably in everyday production.