Clean weld seams and less rework.
OSCAR PLT supports companies in the selection, procurement and integration of suitable trailing gas nozzles for welding processes.
Trailing gas nozzles guide the shielding gas specifically to the welding area and can help protect the weld seam from oxygen exposure for longer after welding. Especially with sensitive materials such as titanium, high-alloy steels or demanding component geometries, a suitable design can support process quality.
Your benefits at a glance
| • | Advice on suitable trailing gas nozzles for your application |
| • | Support with selection, procurement and integration |
| • | Improved shielding gas guidance in the welding area |
| • | Potential reduction of oxidation and discoloration |
| • | Less rework with suitable process design |
| • | Adaptation to existing torch, robot or system concepts |
| • | Suitable for manual, mechanized and automated processes |
| • | Practical support through to implementation at the customer site |
When gas shielding is not sufficient
Many welding processes are sensitive to insufficient gas coverage. Depending on the material, component geometry and process control, this can lead to quality issues.
| • | Discoloration or oxidation on the weld seam |
| • | Increased cleaning and rework effort |
| • | Fluctuating weld seam quality |
| • | Unfavorable shielding gas use |
| • | Challenges in areas that are difficult to access |
A coordinated trailing gas nozzle solution can help cover the welding area more precisely and make the process more stable.
Consulting and solution finding
OSCAR PLT takes a holistic view of the respective welding task. The process, material, component geometry and existing system environment are taken into account.
Typical services
| • | Analysis of the welding task |
| • | Evaluation of material, weld seam requirements and component geometry |
| • | Advice on suitable trailing gas nozzles |
| • | Support with the procurement of suitable components |
| • | Integration into existing torch, robot or system concepts |
| • | Support during testing, adjustments and process optimization |
Integration into existing welding processes
A suitable trailing gas nozzle must not only be technically appropriate, but also fit into day-to-day production. That is why OSCAR PLT supports practical integration into existing processes and systems.
The following aspects can be taken into account, among others:
| • | Welding process |
| • | Material and component requirements |
| • | Accessibility on the component |
| • | Torch or system setup |
| • | Degree of automation |
| • | Required shielding area |
Possible areas of application
Trailing gas nozzles and supplementary gas shielding components can be used in various welding applications.
| • | Laser welding |
| • | TIG welding |
| • | Arc welding |
| • | Mechanized and automated welding processes |
| • | Applications with sensitive materials |
| • | Components with increased weld seam quality requirements |
Service & support
OSCAR PLT supports you from the initial assessment through to practical implementation. The focus is on a solution that fits your process and can be sensibly integrated into your production.
| • | Individual consulting |
| • | Technical coordination with the customer |
| • | Selection of suitable components |
| • | Procurement and integration |
| • | Support with testing and adjustments |
Optimized shielding gas guidance helps protect the weld seam from oxidation and supports consistent, high-quality results.
Improved surfaces can reduce grinding, cleaning and correction work after welding.
The nozzle is designed to suit the application so that the shielding gas is directed precisely where it is needed.
OSCAR PLT supports the adaptation of shape, size and connection of the trailing gas nozzle to your process, component and system.
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