Automated additive manufacturing and repair solution
Take your manufacturing, coating, and repair processes to the next level with the ProFocus WeldingCell – the automated robotic cell for laser metal deposition (Laser-DED). This turnkey system enables intuitive operation from scanning to near-net-shape welding through full digitalization, significantly reducing material consumption, rework, and labor costs. Equipped with advanced sensor technology, precise actuation, intelligent process control, and integrated data processing, the ProFocus WeldingCell ensures reproducible welding results – even for demanding materials and complex geometries.
Current Challenges
In many companies, deposition welding is still dominated by manual processes. This results in:
The Solution: Automated Process Chain
With the ProFocus WeldingCell, you implement a fully integrated digital process chain:
Scan → Point Cloud Generation → CAD/CAM → Automated Deposition Welding
As the only provider in the field of wire-based Laser Directed Energy Deposition (w-LDED) with a fully integrated process chain for repair, coating, and additive manufacturing, OSCAR PLT offers:
Technology
Depending on the application, the ProFocus WeldingCell is equipped with:
These technologies enable precise, automated deposition welding processes as well as integrated acquisition and processing of all relevant process data.
Hardware
The system solution is modular in design and includes:
Process Know-How
In addition to the system technology, OSCAR PLT provides extensive process expertise in the following areas:
Software & Control
The intelligent control and regulation system ensures maximum process reliability:
Service
From initial concept to series production:
Seamless digitalization from scanning to welding reduces manual intervention and ensures stable, reproducible results.
Precise cladding minimizes material usage and significantly reduces — or in some cases completely eliminates — the need for post-processing.
Reduced labor requirements, lower consumable material usage, and shorter process times sustainably decrease overall costs.
Enables safe and cost-effective repairs even for demanding materials such as cast iron, titanium, or flux-cored wire applications.
The proven metal 3D printing system that started it all. A versatile technology that enables unmanned, direction-independent welding — using both wire-based and powder-based LMD (Laser Metal Deposition).
The compact version combines all the benefits of ProFocus technology in an innovative laser head whose efficient design enables completely new applications and geometries.
Turnkey laser cell for laser cladding, metal 3D printing, repair and coating of small to medium-sized components – compact, flexible and easy to use.
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