Automated additive manufacturing and repair solution
Take the efficiency of your manufacturing, coating and repair processes to the next level with the ProFocus WeldingCell – the automated robot cell for laser metal deposition welding (Laser-DED). This turnkey system enables intuitive operation through digitalization, from scanning to near-net-shape welding, significantly reducing material usage, rework and personnel costs. Equipped with modern sensor technology, precise actuators, intelligent process control and integrated data processing, the ProFocus WeldingCell ensures reproducible welding results – even with demanding materials and complex geometries.
Existing Challenges
In many companies, deposition welding is still characterized by manual processes. This means:
| • | High staffing requirements and reliance on skilled personnel for planning and setup |
| • | Limited process reliability and reproducibility, especially for complex components |
| • | Limited suitability for small batch sizes |
The Solution: Automated Process Chain
With the ProFocus WeldingCell, you can implement a continuous digital process chain:
Scan → point cloud generation → CAD/CAM → automated deposition welding
As the only provider in the field of wire-based Laser Directed Energy Deposition (w-LDED) with a fully integrated process chain for repair, coating and additive manufacturing, OSCAR PLT offers:
| • | High deposition rates with controlled penetration |
| • | Assistance systems for stable and reproducible processes |
| • | Precise, near-net-shape welding strategies |
| • | Efficient processing of complex geometries |
Technology
Depending on the application, the ProFocus WeldingCell is equipped with:
| • | the ProFocus Laser-DED process |
| • | the InFocus3D TIG additive process |
These technologies enable precise, automated deposition welding processes as well as the integrated capture and processing of all relevant process data.
Hardware
The system solution has a modular design and includes:
| • | ProFocus / InFocus3D welding system |
| • | High-performance laser line scanner |
| • | Industrial robot with rotary-tilting positioner |
| • | Fully integrated, self-supporting protective cell |
| • | Optional: mobile system configuration for your components and applications |
Process Expertise
In addition to the system technology, OSCAR PLT provides comprehensive process expertise in the following areas:
| • | Development of additive, coating and repair strategies |
| • | Parameter development for different materials |
| • | Process monitoring and adaptation |
| • | Integration of scanner and robot systems |
| • | Continuous data processing along the entire process chain |
Software & Control
The intelligent control and regulation system ensures maximum process reliability:
| • | ProFocus / InFocus3D welding system |
| • | High-performance laser line scanner |
| • | Industrial robot with rotary-tilting positioner |
| • | Fully integrated, self-supporting protective cell |
| • | Optional: mobile system configuration for your components and applications |
Service
From the initial idea to series production:
Seamless digitalization from scanning to welding reduces manual intervention and ensures stable, reproducible results.
Precise cladding minimizes material usage and significantly reduces — or in some cases completely eliminates — the need for post-processing.
Reduced labor requirements, lower consumable material usage, and shorter process times sustainably decrease overall costs.
Enables safe and cost-effective repairs even for demanding materials such as cast iron, titanium, or flux-cored wire applications.
The proven metal 3D printing system that started it all. A versatile technology that enables unmanned, direction-independent welding — using both wire-based and powder-based LMD (Laser Metal Deposition).
The compact version combines all the benefits of ProFocus technology in an innovative laser head whose efficient design enables completely new applications and geometries.
Turnkey laser cell for laser cladding, metal 3D printing, repair and coating of small to medium-sized components – compact, flexible and easy to use.
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