Intuitive laser welding system
ProFocus brings modern laser processing straight to the point: repair components instead of replacing them, improve surfaces in a targeted way and additively manufacture components – economically, precisely and intuitively.
This turns advanced technology into a solution that works in everyday production: quick to use, stable in the process and competently supported from the first idea through to ongoing production.
Your benefits at a glance
| • | Repair instead of costly replacement |
| • | Less rework, more productive time |
| • | Complex processes made easy to control |
| • | Lower material consumption and reduced process costs |
| • | Quickly productive without in-house laser expertise |
| • | Reproducible results and high process reliability |
| • | Flexible use for a wide range of applications |
| • | Expert support from planning through to integration |
Challenges in production
In many companies, repair, coating and manufacturing processes are still associated with a high level of effort:
| • | High material consumption |
| • | High manual effort |
| • | Long post-processing and grinding times |
| • | Uncertainty with complex geometries |
| • | Difficult integration of new technologies |
| • | High demands on operation and specialist knowledge |
This is why automated solutions are needed that are powerful while remaining easy to use.
The solution: ProFocus
Modern laser processes – easy to integrate
With ProFocus, you implement economical laser processes intuitively and quickly. ProFocus is your solution for repair, coating and additive manufacturing processes with stable and reproducible results.
The focus is always on practical benefits in everyday production:
| • | Less material input |
| • | Shorter downtimes |
| • | Fast entry into modern manufacturing technologies |
| • | High process reliability for demanding applications |
Technology & system architecture
Precise processes made easy to understand
ProFocus enables controlled material deposition and consistent processing results – even with demanding materials and complex geometries.
Technological advantages
| • | Defined energy input through 6 individually controllable laser beams |
| • | Minimal penetration and minimal dilution |
| • | Universal wire compatibility, 0.8–1.2 mm, including flux-cored wire |
| • | Digital and AI-supported process chain |
| • | Compact and integrated high-performance process head |
Modular system architecture
The ProFocus system solution is configured to match the application – from a single process station to an automated manufacturing solution.
| • | High-performance process head for precise laser processing |
| • | Laser scanners and sensor systems for component and process monitoring |
| • | Robot systems and positioning technology for precise motion sequences |
| • | Laser safety cell for safe system operation |
| • | Individual extensions depending on component, process and production task |
This creates a flexible system that supports reproducible processing results in everyday production.
Process expertise & control
Technology alone is not enough. What matters is the interaction of system technology, process parameters, material understanding and production-oriented integration.
Support from OSCAR-PLT
| • | Development of suitable repair, coating and additive strategies |
| • | Definition of process parameters for material, geometry and deposition target |
| • | Optimization of processing steps with regard to heat input, material deposition and rework |
| • | Integration into existing production workflows and automation environments |
| • | Expert technical support from the application idea through to a stable production process |
Software & process control
The process control system makes complex laser processes safe to manage: relevant parameters are monitored, documented and made usable for repeatable processing results.
| • | Intuitive user interfaces for simple and safe process control |
| • | Digital monitoring of material deposition, energy input and motion sequences |
| • | Process data acquisition for quality assurance and traceability |
| • | Support for reproducible results through defined processing sequences |
| • | Basis for process optimization, series production capability and stable production quality |
Applications
For repair, coating and additive processing of components
ProFocus supports companies in repairing worn components, selectively coating functional surfaces and additively building up component areas – precisely, economically and with controlled heat input.
Typical application areas
| • | Repair of worn components |
| • | Coating of functional surfaces |
| • | Additive processing and targeted build-up of components |
| • | Processing of demanding metallic materials |
Service & integration
From inquiry to ongoing production
OSCAR-PLT supports companies from feasibility assessment through to a stable production process – with technical expertise, tailored system design and practical process support.
Services
This creates a coordinated system that works reliably in your production environment.
Whether repair, coating, or additive manufacturing: we adapt ProFocus to a wide range of applications.
Our software with Wire Watcher and height control ensures reproducible results.
Precise wire-based processing saves raw materials and sustainably reduces your production costs.
OSCAR-PLT supports you from the initial feasibility assessment through to successful integration into your production.
The proven metal 3D printing system that started it all. A versatile technology that enables unmanned, direction-independent welding — using both wire-based and powder-based LMD (Laser Metal Deposition).
The compact version combines all the benefits of ProFocus technology in an innovative laser head whose efficient design enables completely new applications and geometries.
Turnkey laser cell for laser cladding, metal 3D printing, repair and coating of small to medium-sized components – compact, flexible and easy to use.
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