OSCAR PLT GmbH takes over high-performance TIG welding

OSCAR PLT GmbH is pleased to announce an exciting expansion of our service portfolio: As of January 1, 2026, we will take over the business segment high-performance TIG welding from Kjellberg Finsterwalde Schweißtechnik und Verschleißschutzsysteme GmbH.

Tradition meets innovation

For decades, Kjellberg Finsterwalde GmbH has stood for outstanding welding expertise and proven quality “Made in Germany”. As part of the Kjellberg Group, OSCAR PLT brings extensive experience in modern welding processes, TIG torches, gas shielding systems, as well as laser and additive welding technologies. By combining these strengths, we create a powerful synergy of tradition and innovation – opening up new opportunities for our customers.

Benefits for our customers

For our customers, the transition offers clear advantages:

• Focused expertise: Our specialized team is fully dedicated to modern high-performance TIG welding processes.
• State-of-the-art testing and analysis facilities: At our Klipphausen site, we conduct feasibility studies and customer trials, supported by advanced metallography and analytical technology.
• Continuity in products and services: Your familiar delivery times, torches, spare parts, and service standards remain unchanged. Existing contracts will of course be fully honored.

A seamless transition

Ensuring a smooth transition for our customers is a top priority. Until the end of March 2026, orders can still be placed directly with Kjellberg Finsterwalde GmbH while the transfer is carried out step by step. Our team will personally support you throughout the process and ensure that all projects continue without interruption.

Our team looks forward to the new challenge

We are enthusiastic about taking over this business segment. Our team is highly motivated to further develop existing expertise and, together with you, shape the future of high-performance TIG joining welding. We see this as a unique opportunity to apply our innovative strength and technical know-how even more effectively to your projects.

OSCAR PLT GmbH – Precision and innovation for your welding solutions.

OSCAR PLT GmbH takes over high-performance TIG welding

With the successful commissioning of a ProFocus LaserCell at the Fraunhofer Institute for Production Systems and Design Technology (Fraunhofer IPK), a brand-new technology is being launched in the institute’s renowned machine hall. This strategic investment in robot-guided laser metal deposition sends a strong signal to the metalworking industry, as ProFocus’s fully digital process chain, from scanner integration to the final robot program, offers entirely new technical and economic possibilities. The cherry on top? Maximum resource conservation through wire-based deposition, because, unlike the powder process, the entire material remains on the component.

A project of reference for Europe and beyond

Fraunhofer IPK has been researching and developing pioneering processes for the repair and reconditioning of industrial metal components for many years. With the ProFocus LaserCell, a system is now in operation that combines various competencies: scanner-based measurement of damaged areas, automated path planning, and highly stable laser processing with AI-based control and an intuitive HMI. This creates a seamless workflow – from the initial scan of the defective component to the finished, welded workpiece.

The particular strength of this system lies in the seamless integration of the scanner and path planning technologies developed by SKM DCAM. Since the component does not need to be re-clamped, manual planning steps can be minimized and repair strategies can be calculated automatically. This represents a significant advantage in overall efficiency and user-friendliness compared to other solutions currently available on the market.

Laser wire deposition – robust and versatile

A central element of the solution at the IPK is laser wire deposition. This technology is characterized by particularly clean process control and opens up new possibilities for processing materials that were previously considered difficult or impossible to repair. A prime example is cast iron, which was previously considered only partially weldable due to its brittle properties.

The ProFocus LaserCell enables the controlled build-up and repair of such materials. This reduces costs and replacement times for spare parts and significantly extends the service life of machine components – a crucial factor for industries such as mechanical and plant engineering, energy, and transportation technology.

Practical applications

The range of applications for the ProFocus LaserCell is extensive:

Turbine components: Gas and steam turbines are exposed to enormous thermal stress. Even the smallest cracks can reduce efficiency or lead to failure. Laser-based wire deposition allows these damaged areas to be precisely repaired, allowing components to remain in service longer.

Casings and impellers: In chemical and power plants, cavitation and wear often lead to chipping of casings or impellers. Scanner-based repair enables precise repair without having to replace the entire component.

Tools in mechanical engineering: Molds, dies, and various special components are expensive to manufacture and often have complex geometries. Instead of being replaced after a defect, they can now be welded on and reused – with minimal material usage and maximum precision.

Ship and offshore components: Propellers, shaft bearings, or pumps can be precisely repaired despite corrosion and cavitation. This reduces downtime and increases operational capability in maritime operations.

Consistent digitalization as the key

The digitalization of the process chain is more than just a technical detail: In practice, it means maximum transparency, efficiency, and simplified work for the operator. Every processing step is documented, verified, and traceable.

For users, this means:

• High process reliability through automated planning and execution
• Short lead times thanks to direct integration of scanning, planning, and the welding process
• Reproducibility even with complex components or changing batches

The system at Fraunhofer IPK thus establishes a model for what repair and remanufacturing processes could look like in the future – standardized, digitalized, and sustainable.

Profitable and Sustainable Welding

Resource-efficient metal component repair is becoming increasingly important in light of rising raw material prices and growing environmental demands. Wire laser cladding is a key technology in this area: Instead of scrapping defective components, they can be reprocessed and reused. This not only saves costs and time but also avoids unnecessary CO₂ emissions from energy-intensive new production. Recent history has also shown that reduced dependence on global supply chains is a decisive strategic advantage.

The successful commissioning of the ProFocus LaserCell at Fraunhofer IPK demonstrates how practically applied research can respond to industrial requirements – and how closely sustainability and competitiveness are linked.

A showcase for the metalworking industry

The historic machine hall at Fraunhofer IPK is not only a research environment, but also a showcase for industry. Companies from the fields of mechanical engineering, energy supply, transportation technology, and aerospace now have the opportunity to experience the performance of the new LaserCell under realistic conditions.

Interested companies can expect a well-thought-out, comprehensive process: from the initial digital scan through automated path planning to precise welding – live and reproducible. This allows them to experience how the repair of complex metal components is fundamentally changing through the combination of digital planning and robust wire deposition welding.

Conclusion: laser wire deposition is key to industrial repair welding

The commissioning of the ProFocus LaserCell at Fraunhofer IPK is a visible sign of how digital process chains, modern welding technologies, and sustainable strategies intertwine. For the industry, this offers a practical reference project that will have a lasting impact on the future of industrial wire deposition welding.

👉 Seize the opportunity to take your repair and manufacturing processes to the next level. With the ProFocus LaserCell and OSCAR-PLT technologies, you can increase efficiency, precision, and sustainability.

👉 Contact us now and secure your lead in the metal processing industry.

Powerful premiere in Berlin: Fraunhofer IPK invests in WLAM with ProFocus

Why focus on cast iron repair?

Cast iron continues to play a vital role in components such as machine parts, gearbox housings and hydraulic units – across industries from agriculture and mining to utilities, construction, transport, retail and hospitality. Its high stiffness, corrosion resistance and damping capacity make it a cost-effective material.

But when it comes to maintenance, cast iron quickly becomes a challenge:

• high susceptibility to cracking
• difficult heat input control
• often no cost-effective alternative to new production

This is exactly where OSCAR-PLT’s laser-based repair approach comes into play.

From 26 to 28 August 2025, OSCAR-PLT will attend the Nordic Laser Material Processing Conference (NOLAMP) for the first time. The event is one of Europe’s most important gatherings for laser-based manufacturing and repair technologies.

With a practice-driven talk on the additive repair of cast iron components, OSCAR-PLT will present its ProFocus technology – and a highly relevant solution for many industrial maintenance challenges.

Talk: Additive repair of cast iron materials using coaxial laser wire cladding

The focus of the NOLAMP presentation is the application of OSCAR-PLT’s ProFocus technology for precise and resource-efficient repair of cast iron components – without the need for preheating.

The presentation highlights:

• selection of suitable filler materials (e.g. NiTi4, quEISI®)
• development of stable process parameters (laser power, wire feed)
• two real-world case studies from industrial maintenance

It’s time to shift from replacement to repair. Our studies show that a wide range of materials – including GJS and GJL grades – can be reliably repaired using our ProFocus technology: crack-free and without time-consuming preheating.

— Ulf Jasnau, customer project lead & sales engineer at OSCAR-PLT

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The technology behind it: ProFocus

The patented ProFocus optic was developed specifically for coaxial wire-based cladding and has proven itself in industrial use since 2019. Its ring-shaped laser beam delivery enables direct energy input into the filler metal, drastically reducing the heat-affected zone on the base material.

Key technical advantages at a glance:

• No preheating or postheating required
• Fully automated, robot-guided welding process
• 100% wire utilisation, no powder loss
• Free choice of wire materials
• High precision

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Case study 1: Repairing a cast iron housing

The gearbox housing, made of EN-GJS-400-18-8-LT, showed deep cracks along the flange surface. The repair was completed in four steps:

1. Milling out the damaged area (up to 10 mm depth)
2. Cladding with NiTi4 wire – no preheating, directly on base material
3. Layered build-up with 12 layers, total of 2.3 kg wire
4. Non-destructive testing (PT): no cracks, no delamination

The full repair was carried out under near-industrial conditions on a full-size component. The result: full compliance with dimensional and surface quality requirements.

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Case study 2: Hardfacing of a hydraulic component

A second case involved the hardfacing of a heavily used hydraulic shaft made of EN-GJS-600-3. The issue: damaged chrome coating around the sealing surface; target hardness: approx. 65 HRC.

Approach:

• Specially developed wire by quada V+F® (C 1%, Cr 4%, Mo 8%, V 2%)
• Cladding in spiral path using ProFocus to avoid stop-start transitions
• Result: hardness up to 930 HV0.1, no cracking, excellent bonding

The deposited layer was then ground to final dimensions and successfully PT-tested.

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Benefits for industrial users

Additive repair of cast iron using ProFocus technology enables:

• Cost savings through reuse of high-value components
• Time savings through elimination of spare part lead times
• Material savings through precise layer build-up
• CO₂ reduction by extending part lifecycles and reducing new production
• Higher asset availability through rapid on-site maintenance

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Looking ahead: additive repair as part of modern maintenance

The techniques presented offer industrial users a field-proven solution for restoring damaged cast iron components in a reliable and sustainable manner. ProFocus wire-based cladding is particularly suitable for applications where high quality standards meet tight maintenance windows.

OSCAR-PLT continues to develop its approach, with a focus on:

• Combining additive processes with milling for automated surface prep
• Expanding wire materials, e.g. cored wires
• 3D repair strategies for complex geometries

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Conclusion: cast iron repair pays off

Participating in NOLAMP 2025 is an excellent opportunity for OSCAR-PLT to present its proven solution for additive repair of metallic components to the Scandinavian market. With technology expertise, real-world experience and robust implementation, we support our customers as long-term partners in the future of industrial maintenance.

Want to know more? Get in touch!

Stop replacing cast iron parts and start 3D repairs with coaxial laser processing

OSCAR-PLT, together with S.K.M. Informatik, is setting new standards for additive manufacturing and repair. The integration of SKM DCAM’s scanner and path planning technologies into proven ProFocus laser systems enables, for the first time, complete integration of scanners, path planning and robot programming for laser metal deposition.

This groundbreaking development significantly increases efficiency and user-friendliness in 3D metal manufacturing and repair. A particular advantage: ProFocus laser heads produce with both wire and powder, thus offering maritime companies unique flexibility for a wide range of applications in the areas of repair, retrofitting, and remanufacturing.

“The trend toward 3D repair and remanufacturing of high-quality metal parts is increasing, including in the maritime industry. ProFocus laser technology provides a reliable solution to free yourself from dependence on international supply chains and costly spare parts inventories,” explains Dr.-Ing. Michael Schnick, Managing Director of OSCAR-PLT.

OSCAR-PLT and S.K.M. will present this innovative technology integration at the Schweissen und Schneiden trade fair from September 15 to 19, 2025, in Essen. If you don’t want to wait that long, you can find out more and contact us directly.

Discover today how laser metal deposition with the ProFocus LaserCell can take your production, maintenance, and repair processes to a new level: economical, reliable and sustainable.

New milestone: Digital process chain for 3D metal printing and additive repairs

What if repairing your high-value metal components were not only feasible and sustainable but also economically attractive? Especially when dealing with expensive or heavily stressed components, numerous questions arise: Is the repair viable? What quality can be expected from the repaired part? What are the costs?

This is precisely where OSCAR-PLT steps in, offering comprehensive solutions—all from a single source. As an experienced provider of metal 3D printing systems for laser-based deposition welding, OSCAR-PLT supports customers not only with high-quality equipment but also extensive expertise and personalised consultancy as a true one-stop shop.

Why OSCAR-PLT? Key benefits at a glance

Comprehensive consulting and feasibility studies: In our in-house application centre, we assess whether and how your specific requirements can be optimally met. Here, concrete solutions are tested and optimised.

Material flexibility: ProFocus technology offers exceptional flexibility in material selection due to its rapid switching between wire and powder processes (under 10 seconds) and a wide range of available materials. Combining materials can even enhance component performance.

Quality and precision: Thanks to advanced scanning technology and precise motion systems, OSCAR-PLT leads in accuracy and quality of produced parts.

Customised system solutions: Whether the proven ProFocus LaserCell or individually designed special machines for mobile use, OSCAR-PLT provides systems perfectly tailored to your needs.

Premium training: Customers naturally receive comprehensive training to ensure safe and effective operation of the equipment.

Sustainability and cost-efficiency: Repairs can be performed at a fraction of the cost of new components, significantly saving resources and reducing CO₂ emissions.

What does this look like in practice?

Imagine a customer in the mining industry struggling with significant wear on the slugs of their roller crushers. Each new component costs around €50,000 and must be stored in inventory to avoid costly downtimes. Instead of expensive new purchases, possibly delayed by supply chain bottlenecks (especially in the event of another pandemic or geopolitical disruptions), the customer approaches OSCAR-PLT. Our experts analyse the issue, evaluate feasibility, and collaboratively select suitable materials and methods.

This is followed by a feasibility project, where the component is repaired using laser-based deposition welding and possibly improved in its properties. The customer pays only for the actual repair effort—a fraction of the new component cost. For instance, the crusher roller can be repaired for about €8,000 and then tested under real conditions.

If the repair proves economically viable long-term, OSCAR-PLT continues to support the customer, either supplying a tailored system including comprehensive training or establishing contacts with specialised contract manufacturers. Additionally, customers can leverage their ProFocus equipment profitably for external services, opening up new business opportunities and positively impacting their financial outcomes.

Overview of our services

• Detailed analysis and individual consulting
• Conducting feasibility studies in our in-house application centre
• Development of tailored solutions
• Design and implementation of customised systems, including operator training
• Our goal: Long-term partnerships and reliable support

OSCAR-PLT stands for quality, competence, and customer-oriented solutions—from initial consultation to turnkey systems. Rely on our extensive expertise and benefit from efficient, sustainable, and cost-effective production.

Would you like to learn more? Request information here.

Do you have specific questions?

Together, our sales engineers Dr Tobias Gustmann and Ulf Jasnau bring over 40 years of experience to the conversation. Let them know about your technical requirements and they will advise you on the best technology for your specific use case. Should it become clear during the consultation that your application isn’t suited for OSCAR-PLT’s laser welding systems, Tobias and Ulf will gladly provide objective recommendations for alternatives.

OSCAR-PLT: Your One-Stop Shop for customised repair solutions in additive metal manufacturing

With our updated corporate design, we celebrate the next step in our company’s evolution—marked by international expansion and the seamless interaction between user and machine. For over ten years, we have actively shaped the transformation of metal processing technologies and industries. Our new branding reflects our growing presence in international markets while emphasising our commitment to simplifying complex processes. Our goal? To be a trusted leader in 3D metal printing, industrial maintenance and additive repair with high-quality solutions.

Why a new corporate design?

Industrial manufacturing, maintenance, and repair are experiencing a wave of automation and digital integration — and OSCAR-PLT is at the forefront of this transformation. A strong corporate design ensures clear communication, high recognition, and a consistent brand presence.

Our core values are now more visible than ever:

✔ Reliable Quality – Proven solutions and long-term partnerships.
✔ Economic Efficiency – High-precision technologies with a proven return on investment.
✔ Accessibility – We make metal additive manufacturing as simple, flexible, and safe as possible through integrated technologies.

The concept behind our new branding

Our corporate design combines precision with dynamism, reflecting the technological and entrepreneurial strengths of OSCAR-PLT. A clear, structured design language conveys stability and creativity.

🔹 New Word & Image Mark – Our refreshed logo and the slogan “Just Add Metal” highlight our focus on additive manufacturing with metal and the user-friendliness of our solutions.
🔹 Modernized Typography – Clean, geometric shapes create a tech-driven aesthetic.
🔹 Impactful Color System – The combination of black, silver, red, and anthracite represents technical precision, energy, and innovation.

International growth and a digital future

With the introduction of our new design, OSCAR-PLT is also strengthening its international presence. With new partners in the USA, Scandinavia and beyond, we are expanding into new markets and advancing the global adoption of additive manufacturing systems.

Digitalisation is also a key driver: Our integrated scanner technology, developed in collaboration with S.K.M. Informatik, combined with an intuitive process control system, makes production workflows even more efficient. New automation solutions further simplify the use of our cladding technologies in industrial manufacturing, maintenance and repair.

More than a visual change—A commitment to the future

Our rebranding is more than just a visual update. OSCAR-PLT has evolved, opening the doors to the future of manufacturing for more customers than ever before. A future where efficient, economical, and sustainable metal additive manufacturing is not an emerging technology—it’s an integral part of resource management and successful business models.

📢 What do you think of our new look? We’d love to hear your feedback in the comments!

🚀 Curious about our technologies? Get in touch with us today.

📅 Alternatively, click here 👉 to book a free technology consultation with one of our experts, Dr.-Ing. Tobias Gustmann or Ulf Jasnau.

A new era, a fresh look – OSCAR-PLT unveils its revamped corporate design

A cross-industry forecast for 2025: Additive manufacturing with wire will become increasingly important in a variety of industries. This much has been certain since FormNext 2024, where there have been noticeably more inquiries and media reports on the topics of Wire Laser Additive Manufacturing (WLAM) and Laser Metal Deposition with wire (LMD-w).

So where does this wire trend come from? While powder-based processes are already firmly established, LMD-w impresses with its high efficiency, material utilisation and versatility. In recent years, this technology has evolved from a niche solution to an indispensable method in industrial manufacturing. It offers enormous potential in metal processing, especially in the areas of additive manufacturing, 3D repair and laser coating.

In LMD-w, also known as laser beam wire deposition welding (DED-LBw), a wire is melted locally with a laser beam and applied precisely layer by layer to the component surface. This process makes it possible to produce complex structures and components with high quality and accuracy. The big advantage over powder-based processes is the uncomplicated handling and integration into existing manufacturing processes.

Advantages of laser deposition welding with wire (LMD-w)

The use of wire as a filler material brings with it numerous advantages that make LMD-w particularly attractive for industrial applications. This technology offers an excellent alternative to traditional manufacturing processes and powder-based additive methods.

The most important advantages at a glance:  

• 100% material utilisation: While 10-20% of the material is lost in powder-based processes, the entire material is used efficiently in the wire process.  
• High processing speed: The higher deposition rate of the wire leads to faster processing times.  
• Safe and clean process: Wire materials do not produce harmful dust and are easier to store and handle.  
• Wide material availability: Standardised wire materials are available on the market in a wide variety and quality.  
• Little influence on the base material: The precise energy input protects the material from unwanted changes.  
• Fine surface quality: Components with LMD-w have a high surface quality, which reduces the amount of post-processing required.  

The combination of these properties makes LMD-w suitable for the production of new components as well as for the economical repair and coating of existing components.

The ProFocus technology from OSCAR-PLT – tailor-made for the highest demands

With the ProFocus technology, OSCAR-PLT offers a powerful solution for laser deposition welding with wire AND powder. This system was specifically developed to take full advantage of the LMD-w process while offering maximum flexibility in material choice: changing from wire to powder takes under 10 seconds.

A feature of ProFocus technology that customers particularly value is its coaxial design, which enables direction-independent processing of wire and powder materials. The ring-shaped laser beam ensures constant, even energy distribution, achieving a stable melting process and optimal material binding. Additionally, ProFocus technology offers exceptional process reliability through its advanced control and monitoring systems.

These properties make ProFocus technology particularly attractive for companies that want to future-proof their manufacturing and repair processes.

The strengths of ProFocus technology include:

• Maximum flexibility through the use of wire and powder materials in one system, with material changes in just a few seconds.
• Direction-independent welding through a coaxial material feed.
• Effective process monitoring with integrated HDR camera, temperature detection and functions such as StartControl, WireWatcher and HeightControl.
• Seamless integration into existing manufacturing systems for a smooth production process, even automated.
• Higher surface quality means less mechanical finishing and less wear on tools such as CNC milling.

These properties make ProFocus technology particularly attractive for companies that want to future-proof their manufacturing and repair processes.

Sustainability and economic efficiency

In addition to the technical performance, the LMD-w process also offers significant advantages in terms of sustainability and cost savings. The resource-saving use of materials, the extension of the service life of components and the option of repairing instead of purchasing new ones actively contribute to reducing CO₂ emissions.

At the same time, companies benefit from both a newfound independence from international supply chains and reduced costs for storing spare parts. The ProFocus technology makes it possible to produce these as needed and avoid delivery bottlenecks.

Get started now with ProFocus and LMD-w

Additive manufacturing with wire opens up new perspectives for the production, repair and coating of metal components. With ProFocus technology, OSCAR-PLT offers a powerful, flexible and economical solution that meets the growing needs of the industry.

Use the potential of laser deposition welding with wire AND powder for your company and let our experts advise you. Make an appointment now with Dr.-Ing. Tobias Gustmann or Ulf Jasnau and find out how you can make the impossible possible with ProFocus.

Contact us today and let’s shape the future of your production together!

The industrial trend of 2025: Additive manufacturing with wire

2024 was a decisive year for additive manufacturing and also for OSCAR-PLT. The advance of DED technologies was noticeable everywhere, not least at this year’s Formnext, where the growing demand for high-quality DED solutions was clearly noticeable. Even in economically uncertain times, there is a global need for high-performance future technologies that impress with their reliable quality and uncomplicated handling.

We have celebrated many highlights over the past twelve months, and here we present our top 5 of the year – with a big thank you to all our customers, partners and team members. Together we make the impossible possible!

1. System of the year: ProFocus LaserCell

The ProFocus LaserCell is our future-proof all-in-one solution for production, repair and coating. With a 6-axis robot and state-of-the-art process control, this system is designed for maximum flexibility and precision. Intuitive operation and functions such as Path Planning, StartControl and the WireWatcher ensure maximum process stability and efficiency. Whether small components or large workpieces – the LaserCell masters every challenge.

2. Application study of the year: Wear protection for hydraulic components

A real milestone: Together with our partner Metrom, we have coated a hydraulic component made of GJS-600 for use in open-cast mining vehicles. This application offers a crack-free coating hardness of 65 HRC and replaces environmentally harmful hard chrome plating. The component is currently being tested in open-cast mining and is showing impressive results in terms of durability and wear protection. This solution proves how sustainable technologies can replace traditional methods.

3. Software development of the year: Scanner integration

Our cooperation with S.K.M. Informatik has taken our systems to a new level. With scanner integration, component geometries can be captured directly in the coordinate system of the laser cell and compared with target geometries. This technology enables precise path planning, particularly in 3D repair applications where worn components no longer provide complete data. The advantages? Time savings, precise results and even more efficient repairs.

4. 3D repair of the year: 1970 seal housing

We repaired a water-cooled seal housing for a hydraulic cylinder in a blast furnace for Hansa-Flex – a component that has not been produced since 1970.The repair required a precise choice of material in order to fulfil the different thermal expansion coefficients. The inner housing was coated with a copper-based alloy, while the outer surfaces were reworked from mild steel. This measure impressively demonstrates how additive repair processes can extend the service life of components.

5. Hardware development of the year: ProFocus LaserCell Compact

The ProFocus LaserCell Compact is currently under development and will provide the ideal solution for feasibility studies and the production of small components. With an ultra-light laser head weighing just 6 kg, the system is exceptionally flexible and precise. Even difficult materials such as aluminium or copper alloys can be processed with ease. In particular, the reliability and user-friendliness of this space-saving system will help customers to make their production faster and more cost-efficient.

Looking ahead to 2025: With these successes behind us, we look forward to working with you on the challenges of manufacturing in the coming year.

Technical challenges are what drive us – and we are ready to continue shaping the future of the industry!

2024 in review

We are pleased to announce that our company is now a member of the Network for 3D Printing in the Maritime Industry (MN3D). The group’s common goal is to optimise additive manufacturing methods and bring products specifically for the maritime sector to market.

The MN3D network comprises 29 partners and we are looking forward to a lively exchange on the possibilities of additive repair, 3D generation and laser cladding for various maritime applications. We see great potential for this industry, especially in our ProFocus product line, in order to meet the special requirements resulting from the size of the components and their exposure to low-frequency vibrations and seawater.

Users in the shipbuilding industry can already benefit from new technological and economic advantages, such as the 3D repair of high-value components. This saves a company considerable costs compared to buying new components, not to mention potential supply chain problems.

Knowledge of the possibility of coating components with high-performance wear protection materials, e.g. nickel and cobalt-based alloys, is also becoming increasingly widespread, extending the service life of stressed components in the long term. With a focus on cost-effectiveness, quality and customer needs, OSCAR-PLT is well placed to provide future-proof solutions for the maritime industry.

Contact our experts now to find out more about new possibilities for metal 3D printing and additive manufacturing in your industry.

Metal 3D printing in shipbuilding

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The ProFocus system from OSCAR-PLT and the STELLOY 21-LD cobalt-based welding wire from Welding Alloys – the perfect complement for laser wire hardfacing.

Both are known for their excellent suitability for high-performance applications and are therefore particularly suitable for demanding industrial applications such as the hardfacing of hot shear blades used in forging.

Video highlights:

Material properties: ProFocus metal 3D printing/wire laser metal deposition (w-LMD) provides a clean surface finish and works well in complex welding positions.

Laser hardfacing: The video describes laser hardfacing, which uses a laser to deposit wire onto surfaces that require higher hardness and durability. This method allows for precise and controlled deposition, resulting in a high-quality, uniform hardfacing layer.

Industrial applications: Industrial hardfacing with metal 3D printing/w-LMD improves the durability and performance of hot shear blades in the forging industry. The improved wear resistance of the armoured blades leads to a longer service life and lower maintenance costs.

This video highlights the benefits of using metal 3D printing/w-LMD for laser armouring and emphasises its superior performance in harsh industrial environments.

Would you like to find out more about the future of industrial hardfacing? Don’t hesitate to get in touch, we look forward to talking to you!